FC Monogram Crest
Francesco Castaldi
PILLAR IVANALYTICSFOLIO ID: trumetrapla

TruMetraPla — Industrial Sheet Metal Productivity & KPI Analytics

Interactive data dashboard written in Python (Streamlit/Pandas) to optimize productivity in metalworking production processes. It imports raw data from Excel files, cleans it, and calculates KPIs through rich and interactive data visualizations.

PythonData AnalysisDashboardPandasIndustrial Engineering
Industrial sheet metal manufacturing KPI dashboard architecture and nesting yield productivity telemetry pipeline for TruMetraPla

The Factory Challenge

Metalworking companies generate a frightening amount of data, often trapped in disconnected Excel spreadsheets. Finding production bottlenecks is like looking for a needle in a haystack, and it costs hours of manual work every week.

ARCHIVAL EXCERPT
[!IMPORTANT] > The goal was to transform chaotic spreadsheets into real-time operational insights, without forcing the company to change its CRM or its habits.

Architecture and Technological Choices

To ensure maximum backward compatibility on industrial PCs running Windows, I structured the application as a standalone executable that requires no external setup.

ComponentTechnologyMotivation
Data EnginePandas (Python)Capable of ingesting and aggregating thousands of rows in milliseconds.
Graphical InterfaceTkinter / ttkbootstrapNative deployment on Windows machines without browser overhead.
DistributionPyInstallerThe operator does not have to install Python. Double click and it starts.

*Table 1: Architectural Choices of TruMetraPla*

# Example: KPI Aggregation on Pandas
import pandas as pd

def calculate_kpi(df: pd.DataFrame) -> pd.DataFrame: # Aggregates operator productivity and machine cycle efficiency return df.groupby("machinery").agg( produced_pieces=("produced_pieces", "sum"), mean_efficiency=("efficiency", "mean"), anomaly_count=("has_delay", "sum") ).reset_index() ```

The Result on the Field

The dashboard replaced hours of manual manipulation in Excel with a single click import process. Now operators monitor average productivity instantly, identifying efficiency drops via dynamic tables and interactive breakdown charts.

LINKED COMPETENCIES & ARCHIVAL TRACEABILITY

Data Science & AnalyticsHealthcare Information Technology
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